Proposed Application of OEE and FMEA Methods and Dynamic Simulation in Laser Machine Maintenance

Lina Gozali; Abner  Christofer; Ahmad Ahmad; Ahad  Ali; Christhoper  Robin

doi:10.14421/kaunia.5395

Authors

Lina Gozali Universitas Tarumanagara
Abner Christofer Universitas Tarumanagara
Ahmad Ahmad Universitas Tarumanagara
Ahad Ali Universitas Tarumanagara
Christhoper Robin Universitas Tarumanagara

DOI:

https://doi.org/10.14421/kaunia.5395

Keywords:

Overall Equipment Effectiveness, FMEA, Laser Machine, Preventive Maintenance, Acrylic Production

Abstract

This study aims to provide suggestions for improving the laser machine maintenance system at PT. Nosa Jaya Karya through the application of Overall Equipment Effectiveness (OEE), Failure Mode and Effects Analysis (FMEA), and dynamic simulation methods. The primary issue is sudden damage to the laser machine, which results in high downtime and decreased production quality. The OEE analysis in 2024 shows an average value of 85.01%, meeting World Class Manufacturing standards, but the performance efficiency (88.02%) and quality rate (98.87%) components are still below the ideal standard. Through FMEA, five main failure modes were identified, such as long setup times and problematic cooling systems. Dynamic simulations show that preventive maintenance can consistently improve production performance and quality over the next five years. As a recommendation, the use of daily check sheets to support regular machine inspections is proposed to reduce the risk of failure and improve operational efficiency on an ongoing basis.

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