The Analysis Of Overall Equipment Effectiveness On The Heading Machine To Minimize Six Big Losses Using The Total Productive Maintenance Method: A Case Study Of PT XYZ
DOI:
https://doi.org/10.14421/jiehis.5991Keywords:
Overall Equipment Effectiveness, Six Big Losses, Total Productive Maintenance, Reduced Speed Losses, DowntimeAbstract
Abstract
Machine efficiency and productivity are key factors in the manufacturing industry to ensure product quality and smooth production processes. PT XYZ, as a company engaged in manufacturing, faces challenges in optimizing the performance of its Heading machine used during the production process. One of the identified problems is the high downtime, which averages 5,509.7 minutes per month during the research period. This study applies the Overall Equipment Effectiveness (OEE) and Six Big Losses methods to analyze machine effectiveness and designs improvement recommendations through the Total Productive Maintenance (TPM) approach. Data collected over a six-month period, from January to June 2024, shows that the Heading machine has an availability rate of 86.63%, a performance rate of 87.93%, and a quality rate of 99.55%, resulting in a total OEE value of 75.5%. The Six Big Losses analysis indicates that the main factor affecting machine effectiveness is reduced speed losses. Therefore, this study recommends the implementation of TPM to improve the effectiveness of the Heading machine performance at PT XYZ.
References
Ahdiyat, O.T. and Nugroho, Y.A. 2022. Analisis Kinerja Mesin Bandsaw Menggunakan Metode Overall Equipment Effectiveness (OEE) Dan Six Big Losses Pada PT Quartindo Sejati Furnitama. Available at: http://bajangjournal.com/index.php/JCI.
Alfatiyah, R. and Bastuti, S. 2020. Improving The Effectiveness Of Primary Rolling Machine With OEE And Six Big Losses Method. Sintek jurnal: Jurnal Ilmiah Teknik Mesin 14(2), p. 85. Available at: DOI: 10.24853/sintek.14.2.85-93 [Accessed: 10 March 2025].
Avichena, M.H.I. and Pudji, E.W. 2020. Machine Effective Analysis Using OEE and Six Big Losses Methods in the Filter Making Factory. Galaxy Science, pp. 280–287. Available at: http://dx.doi.org/10.11594/nstp.2020.0544 [Accessed: 10 March 2025].
Bariklana, M.A. 2022. Analisis Efektifitas Mesin Produksi Menggunakan Pendekatan Overall Equipment Effectiveness Dan Failure Mode Effect Analysis Untuk Mengurangi Six Big Losses.
Dewi, N.C. and Sudharto, J. 2024. Analisis Penerapan Total Troductive Maintenance (TPM) dengan perhitungan Overall Equipment Efectiveness (OEE) dan six big losses mesin cavitec PT. Essentra Surabaya (Studi Kasus PT. Essentra).
Dipa, M., Dewi Lestari, F., Faisal, M. and Fauzi, M. 2022. Analisis Overall Equipment Effectiveness (OEE) Dan Six Big Losses Pada Mesin Washing Vial Di PT. Xyz. Available at: doi.org/10.46306/bay.v2i1.29 [Accessed: 28 February 2025].
Fadhilah, B., Marfinov, P.A. and Pratama, A.J. 2020. Overall Equipment Effectiveness (OEE) Analysis to Minimize Six Big Losses in Continuous Blanking Machine. Available at: http://publikasi.mercubuana.ac.id/index.php/ijiem.
Hidayat, Jufriyanto, M. and Rizqi, A.W. 2020. Analisis Overall Equipment Effectiveness (OEE) Pada Mesin Cnc Cutting. Available at: https://www.researchgate.net/publication/358532495.
Hidayatul Ummah, N. and Salim Dahda, S. 2022. Analisis Efektifitas Kinerja Mesin Cutting Manual Dan Otomatis Menggunakan Metode OEE (Overall Equipment Effectiveness ) Di PT. XYZ. Available at: doi: 10.30587/justicb.v2i3.3685 [Accessed: 28 February 2025].
Khoiriah, S. and Artikel, S. 2024. Bridging: Journal of Islamic Digital Economic and Management Analisis Efektivitas Mesin Cartopack Dengan Pendekatan Overall Equipment Efectiveness (OEE) Pada PT Abc Info Artikel Abstract. Desember 2(2), pp. 106–116. Available at: https://journal.alshobar.or.id/index.php/bridging.
Manaldi, I. et al. 2024. Analisis Pengukuran Efektivitas Peralatan Menggunakan Metode Overall Equipment Effectiveness. Jurnal Teknologi 14(2). Available at: https://jitekin-upiyptk.org/ojs.
Miftahul Jannah, R. and Nalhadi, A. 2017. Analisis Efektivitas Pada Mesin Centrifugal Dengan Menggunakan Metode Overall Equipment Effectiveness (OEE). Available at: ISBN: 978-602-73672-1-0 [Accessed: 28 February 2025].
Mulyati, F.S., Septiadi, M.T. and Fauzi, M. 2022. Analisis Penerapan Total Productive Maintanance (TPM) Dengan Menggunakan Metode Overall Equipment Effectiveness (OEE) Di PT Xyz. Available at: doi.org/10.46306/bay.v2i1.30 [Accessed: 28 February 2025].
Prasetio, E.T. and Oktora, A. 2024. Evaluation of The Effectiveness of Die Casting Machines Using Overall Equipment Effectiveness (OEE). Jurnal Teknologi dan Manajemen 22(1), pp. 99–106. Available at: DOI: 10.52330/jtm.v22i1.239 [Accessed: 10 March 2025].
Primula, G. and Hamdy, M.I. 2023. Evaluasi Efektivitas Mesin Ripple Mill Melalui Pendekatan Overall Equipment Effectiveness (OEE). Jurnal Teknologi dan Manajemen Industri Terapan (JTMIT) 2(4), pp. 301–309. Available at: doi: 10.1007/978-3-030-67270-6_8 [Accessed: 28 February 2025].
Puspita, L.E. and Widjajati, P. 2021. Pengukuran Efektivitas Mesin Latexing Pada Produksi Karpet Permadani Dengan Menggunakan Metode Overall Equipment Effectiveness (OEE) dan Overall Resource Effectiveness (ORE) di PT. Xyz. Available at: http://juminten.upnjatim.ac.id/index.php/juminten [Accessed: 28 February 2025].
Rabiatussyifa, O., Azizah, F.N. and Ardhani, A.D. 2022. Analisis Produktivitas Mesin Buffing Menggunakan Metode Overall Equipment Effectiveness (OEE) Di PT. XYZ Cikarang, Jawa Barat.
Ramadhani, A.G., Zahra Azizah, D., Nugraha, F. and Fauzi, M. 2022. Analisa Penerapan TPM (Total Productive Maintenance) Dan OEE (Overall Equipment Effectiveness) Pada Mesin Auto Cutting Di PT Xyz. Jurnal Ilmiah Teknik dan Manajemen Industri 2(1), pp. 2022–59. Available at: 10.46306/tgc.v2i1.25 [Accessed: 28 February 2025].
Rohmatin, Y.Y. and Wahyuni, R.S. 2022. Analisis Kinerja Alat Angkut Forklif Dengan Menggunakan Metode Overall Effectiveness Equipment (OEE) Forklift Performance Analysis Using Overall Effectiveness Equipment (OEE) Method. Jurnal Konversi Energi dan Manufaktur 7. Available at: doi: 10.25077/josi.v16.n2.p89- 105.2017 [Accessed: 28 February 2025].
Salekha, K.E. and Apriliani, F. 2024. Analisis Efektivitas Mesin Extruder1 dengan Metode Overall Equipment Effectiveness (OEE) pada Perusahaan Penghasil Ban di Kabupaten Bogor. Factory Jurnal Industri, Manajemen dan Rekayasa Sistem Industri 2(3), pp. 134–146. doi: 10.56211/factory.v2i3.494.
Sari, Y., Rosiawan, M., Aulia, R. and Purwanto, E. 2025. Enhancing responsible production and sustainable clean water supply: Applying OEE and six big losses analysis in environmental engineering. In: IOP Conference Series: Earth and Environmental Science. Institute of Physics. Available at: doi:10.1088/1755-1315/1445/1/012065 [Accessed: 10 March 2025].
Satpatmantya, K.B., Alim, S. and Wening Ken, R.W. 2023. Increasing OEE Through Six Big Losses Analysis In The Machining Process Of Automotive Company-594 JIGE 4 (2) (2023) 594-602 Increasing OEE Through Six Big Losses Analysis In The Machining Process Of Automotive Company. Available at: ejournal.nusantaraglobal.ac.id/index.php/jige [Accessed: 10 March 2025].
Suyatmo, R.I.D., Melyna, E., Ariana, H. and Sheila, A.O. 2023. Sosialisasi Hasil Analisis Overall Equipment Effectiveness (OEE) dan Six Big Losses Dalam Implementasi Total Productive Maintenance (TPM) Di PT ABC. Available at: https://jurnalpengabdianmasyarakatbangsa.com/index.php/jpmba/index.
Taufik, F.M., Puri, G.N., Meidina, M. and Zidan, R.M. 2023. Analisa Pengukuran Efektivitas Mesin Pada Proses Filling Menggunakan Metode Overall Equipment Efectiveness (OEE) & Six Big Losses Di PT Sanbe Farma Bandung. Available at: doi.org/10.46306/bay.v3i1 [Accessed: 28 February 2025].
Downloads
Published
Issue
Section
License
Copyright (c) 2026 Reza Ade Irmansyah, Widya Setiafindari
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
(c) The Author(s). This article is distributed under a Creative Commons Attribution-ShareAlike 4.0 International License.
